This project was inspired by a video from the
Food is Free Project about how to create a salvaged pallet planter using a wicking bed method. I was quickly frustrated by the lack of detail in the plan and the implication that this is a quick and easy project. I hope this walk through will make the process less painful but also outline the amount of work! Two people are recommended for this project.
Project Description
This how-to details the step-by-step process for creating a raised-bed planter out of salvaged materials that wicks moisture from a reservoir underneath so more moisture is maintained in the soil, meaning you don't have to water as often.
We first made a small planter then created a double-sized one for more planting space. If you can find the materials and have the space, I would recommend creating the larger planter to give yourself more versatility in what you are able to grow.
Time: 6–8 hours
Cost: $0–$50
The time and cost of this project will
vary widely depending on several factors namely what materials you already have on hand; how long it takes and how far you have to go to procure materials you don't have; and how much you have to pay for those items you don't have or can't get for free.
I will note in each step what our costs were.
|
Completed double and single planters |
Supplies Needed for This Project
The amount of supplies for this project is extensive and will vary based on what items you are able to salvage. The lists below reflect what we used for our planters.
Materials
- single-sided pallets measuring 29" x 41" (small planter: 4; large planter: 6)
- wood joiners—metal plates with teeth (small planter: 4; large planter: 6)
- 4" decking screws (8-12)
- short, galvanized screws (8-12)
- a box of penny nails
- large political sign, 4' x 8' or equivalent corrugated plastic material (small planter: 1; large planter: 2)
- piece of heavy plastic large enough to cover the bottom of the planter and go up the sides 8"
- crushed glass or gravel, enough to fill the bottom of the planter 6" high
- 1" PVC pipe, two pieces, length dependent on the size of the planter
- wicking material (cloth), like burlap sacks (small planter: 1; large planter: 2), an old bed sheet, towels, etc.
- garden soil
Tools
- large C clamps*
- crowbar
- hammer
- measuring tape
- corded drill
- drill bit the size of your decking screws
- 1/4" drill bit
- 1" spade bit
- extension cord*
- wood saw
- hacksaw
- large T-square*
- long level
- box cutter
- shovel
- wheelbarrow or bucket
*helpful but optional
Instructions
These are the steps we took to complete this project. Please modify to fit your own project. :)
Step 1
Figure out what size planter you want to make and stake out a spot in your yard that gets at least six hours of sunlight daily and is fairly level as the planter needs to be level. The less level the ground is to start, the more work you'll have to do to level out the ground.
Step 2
Procure your materials. See what you have lying around and what you need to get. The greatest time sink for us was finding materials we could salvage. The main component of the project is the pallets so start there. You can often find pallets being given away on Craigslist, but we ended up calling a local pallet company that sold used pallets for $2 each. When we showed up and explained our project, the guy gave us a whole stack of them for free.
I can't stress this part enough: Try to get pallets that are the same or very similar. This will make putting your planter together much easier and minimize or prevent having to make special cuts or adjustments to the frame.
Cost: Free, minus gas money to haul them back home
|
Getting our pallets from a pallet company |
Step 3
Decide on the height you want for your planter box based on the pallets you procured. Our pallets had five horizontal boards and for the look and height we wanted, we needed to remove the bottom boards. This did two things: firstly it created "legs" for the planter box that we used later to anchor it into the ground; secondly, it provided a board we could re-use for the top of the planter (see step 6).
To remove the bottom boards, position a crowbar between the board and support, then use a hammer to jam the crowbar under the board to where you can start to pry off the board. Be careful because these boards tend to be brittle (pallets not being made of the best wood) and can easily crack. You'll need to do this in two to three places on each pallet.
As you remove each board, remove any nails or hammer them flat so they are out of the way. Set the boards aside.
|
Planter height of 21.5" after removing the bottom board |
Optional step: Our pallets had two end boards and a middle support. We decided after building the small planter that the middle supports were not really necessary but they were impossible to remove. We wanted to avoid having to dig extra holes, though, for these legs so we cut them off, leaving just the four corner posts (six posts on the large planter).
Step 4
On flat, level ground (we used our garage), dry fit your planter box together up-side-down so that what's level is the top of the planter box; if you removed the bottom board in step 3, then the feet of your planter should be up. Figure out how the pallets best go together. Again, this will vary based on your materials. Once you have a general idea of how you want it, clamp the posts together at each corner. This isn't necessary but makes putting it together a lot easier.
|
Small planter dry fit and held with clamps |
If building the large planter, Step 4.5: The long sides of your planter will require two pallets. The horizontal boards on the pallets extend past the supports so you will need to cut off this excess material on the pallets you'll be using for the sides. Removing this material allows the support posts to fit together flush. I recommend deciding which pallets you'll be joining for the sides then writing clearly which piece is which (front right, back left, etc.). Once you have marked the pallets, cut off the excess material with a hand saw. You should only be removing the overhang of one side of each of the four pallets that will make up your sides.
|
Center of the side for the large planter with excess wood removed so supports fit together flush |
Step 5
Okay, so you have your planter essentially created but now you need to put it together. Using the 4" decking screws and a corded drill, secure the pallets at the corner posts (and the center posts along the sides for the large planter). You might need to drill pilot holes for the screws if the wood is particularly dense. We used two to three screws per post. For additional support, we used one wood joiner per post. This is a metal plate with teeth that is hammered into place where two pieces of wood come together. You can find these in the decking and fencing area of the hardware store.
Cost: $0.68 per wood joiner and $5 for a box of decking screws
|
Secure the pallets together with 4" decking screws |
|
Wood joiner used for extra support |
Step 6
It's time to flip the planter box over; you might need help with this, especially for the double planter. Everything should hold together. If not, check your screws and make any adjustments necessary. To give the planter box a finished look, we'll use the boards we removed in step 3 along the top of the planter. Lay the boards across the support posts, ensuring each board goes across the top of at least two posts. You might need to make a few small cuts with a wood saw if the boards hang off the end. Once you have the boards where you want, attach them with small screws, one per post. If any of the boards cracked or split, you can fix this with wood glue.
Cost: Free, we used screws we had already. You can
try to salvage the nails that were used to attach these boards to the pallets, but we did not have success with that.
|
Finishing boards added to the top of the small planter |
Step 7
Haul your planter outside and assess the ground where you want it to sit. Note any slope in the ground and use a long level (both front to back and side to side) atop the planter to determine where you'll need to level the ground, keeping in mind that the legs of the planter will likely be uneven.
|
Checking the planter with a long level; note the slope of our ground along the bottom |
Start to clear the area where the planter will sit and dig the holes for the legs. You will want to put this dirt in a wheelbarrow or on a tarp. This step took us a couple of hours for both planters because of the slope of our ground and because it's just tricky to get something like this level.
It's very important the planter be level! The reservoir holding the water needs to be even to work consistently across the entire bed.
|
Clearing the ground and digging holes for the large planter |
Step 8
Once the planter is in place, line the inside with corrugated plastic. This keeps dirt from coming out the gaps in the pallets and, along the ground, keeps grass and plants from poking at the plastic liner we'll be adding next. Using a large T-square or measuring tape, figure out what size pieces you'll need to cover each gap. I started by cutting pieces for the planter walls, then used what I had left over to cover the ground. Use small strips to wrap around the post bottoms to at least a height of 6" to protect the plastic liner from snagging on the wood. Use penny nails to affix the plastic strips to the pallets.
Note: Face any writing on the signs to the inside of the planter so that it is not visible through the gaps.
Cost: Free for the signs and $2.50 for a box of penny nails
|
Small planter lined with corrugated plastic |
Step 9
Add the plastic liner. It's important to use one piece large enough to cover the bottom and sides of your planter to at least 7" up the wall. Ensure the plastic is in good shape without any rips, tears, or holes that would allow water to seep out. Once the liner is in the bottom, start adding some of the crushed glass to keep the liner in place. It can be helpful to have one person holding the walls of the liner and the other shoveling in material.
|
Planter with plastic liner and crushed glass |
Cost: Free for the small planter as we were able to re-purpose an old shower curtain liner. $5 at Harbor Freight for the large planter to get a long enough tarp.
Step 10
Attach the liner securely to the planter using penny nails. If you have excess liner, roll it up before nailing in place. Add enough crushed glass to fill the bottom of the planter to 6".
|
Attach the liner with penny nails |
Cost: $25 for 1/2 cubic yard of crushed glass from Gardenville as this is no longer available for free from the City of Austin. This amount of material is enough for one small planter and one large planter with some left over. It's much more cost effective to buy a large quantity, so consider this if you have a way to transport and store it.
|
1/2 cubic yard of crushed glass |
Step 11
Figure out where you want the runoff from the reservoir to drain. Measure the width of the planter and cut a length of 1" PVC pipe to size using a hacksaw. With a drill, make 1/4" holes every 4" along the length of the pipe.
|
Drill 1/4" holes in the drain pipe |
Lay the pipe on top of the crushed glass, holes down, making sure there is a slight downward slope back to front, front being where the water will drain out of the planter. Mark where the pipe needs to exit the planter and cut a 1" hole using a spade bit. Stick the pipe out the hole about 1.5" to keep it from moving.
Cost: Free since my parents had some old pipe to donate
|
Drain pipe on top of the reservoir and exiting the planter |
Step 12
Figure out where you want the fill hole to be located; this is the vertical pipe used to fill the reservoir from the top of the planter. We opted to place ours on one of the sides to where it would be secured in place by going through one of the finishing boards.
Measure the height of the inside of the planter from the top of the crushed glass to the top of the finishing board. Cut a length of 1" PVC pipe just slightly longer than this measurement using a hacksaw. Cut a 1" hole through the finishing board using a spade bit. Push the pipe down through this hole to the top of the crushed glass.
|
Fill pipe secured in place through the finishing board |
Step 13
This is the easiest step! Lay down the cloth you've chosen as your wicking layer so that it covers the top of the reservoir.
Cost: $6.50 for three burlap sacks from Mangold Grain Co in Lacoste, enough for one small planter and one large planter
|
One burlap sack, cut open, used as the wicking layer |
Step 14
Time to fill that planter up with dirt! We had grandiose ideas of filling the planter using soil from other areas of our yard, but that proved both time consuming and frustrating. Also, the quality of our topsoil isn't great. If you have the dirt and want to use it, that will cut down on your costs. We filled the planters about half way with dirt from the yard, starting with the wheelbarrow full of dirt from leveling the planters, then added some quality garden soil to finish.
Cost: $40 for one cubic yard of garden soil, though we used only a little over 1/2 yard to fill the remainder of both planters, leaving us extra soil for other projects.
|
Fill the planter with soil |
Well that's about it. Something to keep in mind is that cats seem to really like fresh dirt. Our cats, and the neighborhood cats, started using our planters as litter boxes; we covered both planters with some old fencing to keep them out while our seedlings get established. We are in the process of building proper mesh covers so be on the look out for our next how-to.
Did this walk through work for you? What changes or improvements did you make?